The vacuum emulsifier is made of stainless steel 304 or 316L.
Sep 03, 2019
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The vacuum emulsifier is made of stainless steel 304 or 316L.
Vacuum emulsifier: In the manufacturing process of high-viscosity emulsions, especially creams, ointments, etc., the most common problem is that air is mixed into the product during mixing, and the air that is mixed causes the product to bubble, and the bacteria and oxidation cause quality. Deterioration. The vacuum emulsifier solves this problem, and the obtained product does not mix bubbles, and can produce a product that is lustrous, fine and delicate, and has good ductility. For example: fine chemicals, agrochemicals, pharmaceutical industry, petrochemicals, biotechnology, polymerization processes, paint and automotive polishing, cosmetics and consumer goods, food, drinking water and fertilizer treatment, paper industry, mining engineering, etc.
Vacuum emulsifier features:
1) All parts of the vacuum emulsifier that are in contact with the medium are made of stainless steel 304 or 316L without any pollution to the product.
2) The vacuum emulsifier is installed at the bottom, and the effect of homogeneous stirring can be fully exerted when a small amount of production and oil phase are rare.
3) The rotor with strong balance and special curve is equipped with the stator of the corresponding structure to realize fluid, high energy shearing, grinding and centrifugation, thus ensuring the fineness of the paste.
4) The PTFE scraper can meet the shape of the stirring tank at any time, sweeping the wall-mounted adhesive material for fast heat transfer.
5) Stepless speed regulation mixing assembly, convenient adjustment of mixing speed at any time for mixing.
6) Support stainless steel water phase dissolving pot, oil phase dissolving pot, vacuum pump, buffer tank, control electric box, etc.
7) Considering the particularity of some chemical processes, the emulsified dispersion homogenizer can be equipped with frequency conversion speed regulation, heating, cooling, pressurization, decompression, vacuum and other devices to make the mixed emulsification effect.
Working principle of vacuum emulsifier The material is first preheated and stirred in water and oil pan, and then directly sucked into the homogenizing pot under vacuum condition through the conveying pipe.
The material in the vacuum emulsifier homogenizer is tempered by the PTFE scraper scraper on the pot to always meet the pot shape, sweeping the wall adhesive, continuously creating a new interface, and then cutting and compressing through the frame stirrer. Folding, mixing, mixing and flowing down to the homogenizer below the pot body, and then making a strong shearing, impact, turbulent flow between the rotor and the stator rotating at high speed to make the material in the shear joint The medium is cut and rapidly broken into particles of 200 nm to 2 μm. Material micronization, emulsification, mixing, homogenization, dispersion, etc. can be completed in a short time. Since the homogeneous pot is in a vacuum state, the bubbles generated during the stirring process of the material are taken away in time. After the homogenization is finished, the homogenized lid is raised, and the pouring of the hand wheel can be performed to discharge the material in the pot to the outer container of the pot.
The heating temperature of the homogenizing pot of the vacuum emulsifier is adjusted by the temperature controller on the control panel; the homogenizing stirring and the blade stirring can be used separately; or can be used at the same time; the length of the homogenizing mixing time is different according to the properties of the material. User mastery. After the work is finished, open the cleaning ball valve to clean the pot.
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